Chapter 22: Planned Maintenance and Dry-Docking

Introduction: Ensuring Long-Term Seaworthiness and Reliability

The physical integrity and operational reliability of a bulk carrier are paramount for safety, environmental protection, and commercial viability. Achieving this requires a diligent and systematic approach to maintenance throughout the vessel’s lifespan, culminating in periodic dry-dockings for major overhauls, inspections, and repairs. The Master, while not solely responsible for executing all maintenance tasks, plays a crucial role in overseeing the implementation of the ship’s maintenance program, ensuring critical work is prioritized, and contributing to the planning and execution of successful dry-docking periods.

A proactive approach to maintenance, centered around a robust Planned Maintenance System (PMS), helps to prevent unexpected equipment failures, reduce downtime, ensure compliance with regulatory and Class requirements, extend the vessel’s operational life, and ultimately protect the owner’s significant investment. Dry-docking, though a costly and complex undertaking, is an indispensable part of this lifecycle management, providing the opportunity for essential work that cannot be performed while the vessel is afloat.

This chapter will explore the importance of planned maintenance, the key elements of an effective PMS, specific maintenance considerations for critical equipment on bulk carriers, and the Master’s role in preparing for and managing dry-docking operations.